⚠️ Spill Emergency?

Follow these steps. Stay calm. Protect people first, environment second, property third.

LIFE-THREATENING? CALL 911
Injuries, fire, explosion, toxic gas exposure

This guide covers what to do in the first 15 minutes after discovering a spill at your facility. These steps apply to oil, chemical, and hazardous material spills. Print this page and post it in your operations area.

1

Protect People First

Evacuate the immediate area if there is any risk of fire, explosion, or toxic fumes. Move upwind and uphill from the spill. Account for all personnel. If anyone has been exposed, move them to fresh air and call 911.

Do NOT attempt cleanup if you don't know what spilled, if there are fumes, or if you don't have proper PPE. Wait for professionals.
2

Identify What Spilled

Check container labels, Safety Data Sheets (SDS), shipping papers, or placards. Knowing the material determines everything: PPE requirements, containment methods, cleanup procedures, and whether you need to report.

If you can't identify the material, treat it as hazardous until proven otherwise. Do not touch, smell, or taste unknown substances.

3

Stop the Source

If it's safe to approach: close valves, upright tipped containers, plug visible leaks, or shut down equipment. Only do this if you can without entering the spill area and without PPE beyond what you're wearing.

Quick wins: Turn off a pump. Close a valve. Upright a 5-gallon pail. These small actions can prevent a small spill from becoming a big one.
4

Contain the Spread

Grab your nearest spill kit. Deploy absorbent booms or socks around the perimeter of the spill to stop it from spreading. If the spill is moving toward a storm drain, block the drain first. That storm drain likely leads directly to a waterway.

Containment priorities: storm drains first, then waterways, then soil, then hard surfaces.

Storm drains are the #1 threat. One uncovered drain can turn a minor facility spill into a federal waterway violation. Block it with a drain cover, absorbent sock, or even a plastic bag and sandbag.

⚠️ Can Your Team Handle This?

Small spill of a known material on a hard surface with a spill kit available? You can probably handle it internally. Anything else? Call a professional.

5

Call Your Emergency Response Provider

If you don't have one on contract, call one of the national providers below. Tell them: what spilled, how much, where it's going, and whether anyone is hurt. They'll mobilize a crew.

Do NOT wait to call until you've "assessed the situation." Call early. You can always cancel a response team. You can't un-contaminate a creek.

6

Determine Reporting Requirements

Federal law requires you to report spills that reach navigable waters, exceed reportable quantities, or pose a threat to human health. State requirements vary and are often stricter.

When in doubt, report. Failing to report a reportable spill is a separate violation on top of the spill itself.

7

Document Everything

Take photos. Write down the time, location, material, estimated quantity, cause, and actions taken. Note weather conditions and who was present. This documentation protects you during regulatory follow-up and insurance claims.

Pro tip: Take a video walkthrough narrating what happened. It captures details you'll forget later and creates a timestamped record.
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Emergency Phone Numbers

Save these numbers in your phone now. Don't wait until you need them.

National Response Center

Federal Spill Reporting

Required for oil spills to navigable waters and hazardous substance releases exceeding reportable quantities. Available 24/7/365.

CHEMTREC

Chemical Emergency Info

24/7 chemical emergency information. They can identify materials and provide safety guidance. Available to first responders and facility personnel.

Poison Control

Human Exposure

For human exposure to chemicals. Available 24/7. Have the SDS or product label ready when you call.

Clean Harbors

Emergency Response (National)

24/7 emergency response. Nationwide coverage. One of the largest environmental response companies in North America.

US Ecology

Emergency Response (National)

24/7 emergency spill response and hazardous waste management. Nationwide coverage.

EPA Spill Hotline

Federal Agency

Same as National Response Center. EPA-operated. For reporting oil and chemical spills to federal authorities.

When Are You Required to Report?

Federal reporting is required under CERCLA and the Clean Water Act. State requirements may be stricter. When in doubt, report.

SituationReport ToTimeframe
Oil sheen on any waterway (any quantity)National Response CenterImmediately
Hazardous substance exceeding reportable quantityNational Response Center + StateImmediately
Any spill reaching a storm drainLocal authority + State EPAWithin 2-24 hours (varies by state)
Petroleum spill >25 gallons (typical state threshold)State EPA/environmental agencyWithin 2-24 hours (varies by state)
Any injury from chemical exposureOSHA + 911Immediately / within 8 hours
Release to air above thresholdNational Response Center + StateImmediately

The penalty for not reporting a reportable spill is a separate violation. You can be fined for the spill AND for failing to report it. The NRC phone call takes 10 minutes. The fine for not making it can be $25,000+ per day.

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Don't Wait for the Emergency

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